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Understanding the Different Types of Print Labels

Label Design and Material Selection

The design and material used for a print label is determined by its intended purpose and environment. Factors like weather conditions, temperature variations, surfaces to adhere to, and shelf life all influence the optimal label material. For product labels that will experience harsh outdoor conditions, a weather resistant material like polyvinyl chloride (PVC) is commonly used. PVC labels can withstand heat, cold, moisture and abrasion. For indoor use where temperature and humidity are controlled, papers and films may suffice. Thermal transfer products are a cost-effective paper or film designed for direct thermal printing. If a permanent adhesive is needed, polypropylene or polyester materials are durable choices.

Printing Technologies for Labels

There are several different Print Labels methods suitable for producing labels at both small and large volumes. For short runs under 1000 labels, digital printing is a viable option. Technologies like inkjet and laser allow printing variable data in full color directly from a digital file. These provide a cost-effective solution for prototype, one-off or customized labels. For longer print runs, traditional printing methods become more economical. Flexography is commonly used for labels because of its ability to print on various substrates at high speeds. The image is etched onto a photopolymer plate and ink is transferred via raised surfaces on the plate. Flexo is ideal for printing on films, papers and plastic materials. Offset lithography provides superb print quality and can print multi-color process images. The image is first printed to a metal plate then transferred to rubber blanket cylinders before applying ink to the substrate. Offset is well-suited for photo-quality labels in runs above 5000 pieces. Rotogravure utilizes an engraved cylinder to apply ink in recessed cells. It is capable of long, unattended print runs into the millions of labels at very high speeds.

Design Considerations for Effective Labels

There are several design elements to consider when creating labels to maximize effectiveness and compliance. First is ensuring all required information is included as dictated by regulations. This may include ingredients, nutrition facts, manufacturing details, disposal instructions and more. Placement of text fields, barcodes and images should follow standard label layouts. Text size must be large enough to be readable, especially for small pa
10 days ago

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